Stuck rear brake pedal


Information and questions on GL1100 Goldwings (1980-1983)
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thunderwing
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Location: Carlisle, PA
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Re: Stuck rear brake pedal

Post by thunderwing »



Well I dived into finding a set of cotter pin removal tools, primarily a hook and pick set:

https://www.amazon.com/ABN-Hook-Pick-5- ... way&sr=8-3

I feel this will work. I will post as to how it all worked out as I won't have the time until the next weekend.

Love this forum, I always get answers.....figured I'd share my research as well.


Scott & Laura
Ride, Ride, Ride!
1983 Aspencade Wineberry/Current Ride
1989 Gl1500 Wineberry sold
1987 Yamaha Radian sold
1983 Gl1100 interstate sold
1983 GL650 Silverwing sold
Trucker/ Videographer
[vimeo]https://vimeo.com/115373397

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WingAdmin
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Re: Stuck rear brake pedal

Post by WingAdmin »

thunderwing wrote:
Sun Mar 17, 2019 7:08 pm
Any recommendations on getting the cotter pin out for the brake pedal pivot......Broke the tail of the pin and it's flush with the pivot point. The head of the cotter pin is difficult to get at even with a motorcycle jack with straps. Tried needle nose vise grips couldn't get a grip on the head of the pin, perhaps a super long thin steel pin would work to lightly tap it out with a light hammering.

I'm open to suggestions as I'm almost there, just this cotter pin is holding me up.

Thank you!!
I use an awl pick type of tool, sharp enough to get into the head of it, so that I can pry it out.

I also recommend replacing it with a new one - and use stainless steel, as a regular steel one will rust in place and you'll never get it out again.

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thunderwing
Posts: 186
Joined: Tue Jun 21, 2011 5:05 pm
Location: Carlisle, PA
Motorcycle: 1983 GL1100A Aspencade
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Re: Stuck rear brake pedal

Post by thunderwing »

Repair complete. The hook and pick set was helpful but not in the way I thought. I couldn't hook the head of the cotter pin, must have been in there as OEM, and at 36 years old it wasn't coming out even with liquid wrench. Used the pick to bend the pin up and down mid section in the center of the pivot point until it was fatigued and broke away and the head of the cotter pin fell out at that point. Had to use a 2x4 wooden block to knock the brake pedal off the pivot point, it was stubborn and required more persuasion that I thought but in the end it came loose, thank god! Used marine grease after sandpapering the rust away on the pivot point, and used stainless steel cotter pins to replace old beat up pins.

Thanks god for this thread.

Updated thread as promised.
Scott & Laura
Ride, Ride, Ride!
1983 Aspencade Wineberry/Current Ride
1989 Gl1500 Wineberry sold
1987 Yamaha Radian sold
1983 Gl1100 interstate sold
1983 GL650 Silverwing sold
Trucker/ Videographer
[vimeo]https://vimeo.com/115373397

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DenverWinger
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1980 GL1100 STD Vetter (2005-)
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1983 Trav-Lite Camper (2010-)
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1972 CL350 (1980-1988) sold
1978 Suzuki GS550 (1985-2005) sold
1977 GL1000 (2002-2006) sold

Re: Stuck rear brake pedal

Post by DenverWinger »

Congrats on the Success :D ... and thanks for the update!

One less "Hanging" thread on the site! :lol:
♫ 99 Little Bugs in the Code, ♪
♪ 99 Bugs in the Code. ♫ :(
♫ Take one down, Patch it around, ♪
♫ 127 Little Bugs in the Code. ♫ ♪ :shock:

~Mark

albinoredneck
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Motorcycle: 1982 Gold Wing GL1100 Aspencade
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Re: Stuck rear brake pedal

Post by albinoredneck »

shooting lithium grease into the oil hole is a temporary fix.. you really need to take it apart and clean the shaft and the brake pedal hole. put some new grease on the parts and put it all back together.
I tried taking the short cut way.. it lasted for a few weeks. I learned the hard way. do it right,,,do it ONCE.



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