Bright Switch Disassembly Help Needed


Information and questions on GL1200 Goldwings (1984-1987)
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patbrandon1
Posts: 678
Joined: Mon Mar 26, 2012 1:39 am
Location: Bay City, Michigan
Motorcycle: 1987 GL1200 Interstate
1982 GL1100I (Crashed)
1981 Honda CM400C (Sold)
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Bright Switch Disassembly Help Needed

Post by patbrandon1 »



There is a slight flicker when I turn my brights on on my 87 GL1200I. I looked at the how to's, and did searches. After the 37th search without any luck, I decided to ask on the forum. I want to take it apart and clean all the contacts in it. :idea:

I did clean the headlight plug with contact cleaner. I actually installed a new LED, but it was flickering before.

Have you disassembled the switch? Were there 54 springs and things that popped out and rolled under benches :?:

Do you know of any posts or internet sites that would guide me so I don't spend a whole Sunday figuring out how it goes back together after it explodes when I open it? :?:


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Goofaroo
Posts: 155
Joined: Mon Jan 16, 2017 7:42 pm
Location: Guthrie, OK
Motorcycle: 1986 GL1200 Aspencade
2004 Kawasaki Concours
1978 BMW R100S
1971 Honda CB500/4
2007 Kawasaki KLR650
2002 Kawasaki KLR250
1992 Kawasaki KDX200
1987 Kawasaki KDX200
1985 Honda XR350R
1971 Honda CT90
1984 Honda NH125 Aero
2008 Yamaha Vino 125

Re: Bright Switch Disassembly Help Needed

Post by Goofaroo »

patbrandon1 wrote: Sun Mar 08, 2020 9:53 am There is a slight flicker when I turn my brights on on my 87 GL1200I. I looked at the how to's, and did searches. After the 37th search without any luck, I decided to ask on the forum. I want to take it apart and clean all the contacts in it. :idea:

I did clean the headlight plug with contact cleaner. I actually installed a new LED, but it was flickering before.

Have you disassembled the switch? Were there 54 springs and things that popped out and rolled under benches :?:

Do you know of any posts or internet sites that would guide me so I don't spend a whole Sunday figuring out how it goes back together after it explodes when I open it? :?:
I serviced the switches and buttons on mine when I bought it but it’s been a while so I don’t remember the details. However, of all of my bikes the Honda switches are the highest quality and easiest to service. Just split the halves and it will be apparent how to service each switch. If you don’t have any order some Deoxit D5. It is great for cleaning any electrical contacts. I use it on vintage stereo pots and it brings them back to their original glory but it works great on anything. Once you get them clean you can lube the moving parts with dielectric grease and it will make your switches operate more smoothly and as new.
User avatar
patbrandon1
Posts: 678
Joined: Mon Mar 26, 2012 1:39 am
Location: Bay City, Michigan
Motorcycle: 1987 GL1200 Interstate
1982 GL1100I (Crashed)
1981 Honda CM400C (Sold)
Contact:

Re: Bright Switch Disassembly Help Needed

Post by patbrandon1 »

Goofaroo wrote: Sun Mar 15, 2020 3:25 pm I serviced the switches and buttons on mine when I bought it but it’s been a while so I don’t remember the details. However, of all of my bikes the Honda switches are the highest quality and easiest to service. Just split the halves and it will be apparent how to service each switch. If you don’t have any order some Deoxit D5. It is great for cleaning any electrical contacts. I use it on vintage stereo pots and it brings them back to their original glory but it works great on anything. Once you get them clean you can lube the moving parts with dielectric grease and it will make your switches operate more smoothly and as new.
Thanks for the help Goofaroo, (love your user name).

I just ordered some Deoxit D5. In regards to dielectric grease, is it all the same, or do you prefer one special brand? I just buy what they have at the parts counter at local auto supply stores in those little taco bell hot sauce type pouches. A little of that stuff goes a long way.

Ride safe.
User avatar
Goofaroo
Posts: 155
Joined: Mon Jan 16, 2017 7:42 pm
Location: Guthrie, OK
Motorcycle: 1986 GL1200 Aspencade
2004 Kawasaki Concours
1978 BMW R100S
1971 Honda CB500/4
2007 Kawasaki KLR650
2002 Kawasaki KLR250
1992 Kawasaki KDX200
1987 Kawasaki KDX200
1985 Honda XR350R
1971 Honda CT90
1984 Honda NH125 Aero
2008 Yamaha Vino 125

Re: Bright Switch Disassembly Help Needed

Post by Goofaroo »

It’s all basically the same but I buy a tube of Permatex brand grease and it lasts for a very long time.


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