Seized pistons
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- Posts: 68
- Joined: Tue Apr 19, 2022 9:44 am
- Location: Alabama
- Motorcycle: 1987 GL1200 Interstate
1984 GL1200 Aspencade
1980 CM400A
Seized pistons
New owner of an 87 GL1200 Interstate. Got the bike cheap, but the engine is seized up due to water intrusion into the cylinders through the intake. I've removed the heads, cleaned them up, lapped the valves, and reinstalled them. I've got the cylinders full of Marvel Mystery Oil right now soaking. Or at least I've got them as full as I can as they are horizontal and the exhaust valves are low. I know there's many formulas for soaking stuck pistons to free them. I'll probably throw in some acetone and automatic trans fluid too. My problem is that at least some of the valves are open partially. I've tried to rotate the cam so that the intakes are open (timing belts are removed), but I'm not sure that is totally successful. I've considered taking the cams out and that should seal up the heads. I've thought about removing the exhaust pipes and stick some rubber plug in the outlets. I'm hoping maybe you guys have some other trick. This is a project and it'll take a while to even get her running.
- Rambozo
- Posts: 3084
- Joined: Sun Apr 01, 2018 8:36 pm
- Location: Disneyland
- Motorcycle: 1992 GL1500 Aspencade
Ducati Monster
Re: Seized pistons
You can just do one side at a time by laying the bike over on it's side.
- DenverWinger
- Posts: 2441
- Joined: Thu Jun 23, 2011 2:20 pm
- Location: Denver, CO
- Motorcycle: (s)
'80 GL1100 STD Vetter (2005-)
'93 GL1500 Aspencade (2017-)
'83 Trav-Lite Camper (2010-)
Past rides
'72 CL350 (1980-1988) sold
'78 Suzuki GS550 (1985-2005) sold
'77 GL1000 (2002-2006) sold
Re: Seized pistons
Fill the crankcase all the way up to the oil cap with Deisel or something and attack the problem from the inside, too...
A local inventor has figured a way to turn a sausage grinder backward to manufacture pigs.
♫ 99 Little Bugs in the Code, ♪
♪ 99 Bugs in the Code. ♫
♫ Take one down, Patch it around, ♪
♫ 127 Little Bugs in the Code. ♫ ♪
~Mark

♫ 99 Little Bugs in the Code, ♪
♪ 99 Bugs in the Code. ♫

♫ Take one down, Patch it around, ♪
♫ 127 Little Bugs in the Code. ♫ ♪

~Mark
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- Posts: 68
- Joined: Tue Apr 19, 2022 9:44 am
- Location: Alabama
- Motorcycle: 1987 GL1200 Interstate
1984 GL1200 Aspencade
1980 CM400A
Re: Seized pistons
I've let her sit with oil/marvel/atf/diesel/acetone/... whatever I could get my hands on down the plug holes. Also took up the DenverWinger's idea and filled her up with diesel. I'd already tried Rambozo's suggestion. After a week like that, going out there every day and trying to get her to spin with the crank bolt, I went out there today and took the heads back off. Proceeded to put a 2x4 cut to fit the cylinder size and wacked the most suspicious piston with a hammer (on the 2x4, of course), then a bigger hammer, then wacked it with a big crowbar
. Looked and it appeared that the crank had turned just slightly. Put a wrench on the bolt and tried to move it back, with assistance of a cheater bar, and got movement
. From there, in about an hour, I was rotating her with the starter. Freed up. Heads are still off. Put a plug in a boot and tested and got a small weak spark. Pretty stoked about that. Thanks for all the help guys.


- Rambozo
- Posts: 3084
- Joined: Sun Apr 01, 2018 8:36 pm
- Location: Disneyland
- Motorcycle: 1992 GL1500 Aspencade
Ducati Monster
Re: Seized pistons
Congratulations. It's always nice to get it moving. I've done the wood block thing more than once. (BTW try to line the wood up over the pin bosses of the pistons, not the unsupported parts.)
Who knows you might even get it running, and if you're lucky it will burn more gas than oil.
Who knows you might even get it running, and if you're lucky it will burn more gas than oil.
