Hello,
2003 GL1800: My clutch master cylinder is not pumping any fluid. Is there a fix without replacing it?
It started with my clutch not completely disengaging. To my knowledge, I'm the second owner, the fluid has never been changed. I drained the system, removed and cleaned the slave cylinder, reassembled everything and now when I went to bleed the system, the master cylinder won't pump any fluid. The master cylinder was not disassembled, only wiped out to clean. Fluid level does not go down and there is no resistance on the clutch lever. I can see the piston moving back and forth. I don't have the snap ring tool to disassemble it but am willing to buy one if I knew what to get.
Thought I would run it by the experts before spending $200 on a new master cylinder assembly.
Clutch Master Cylinder Bad?
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- Posts: 230
- Joined: Thu Aug 30, 2018 3:35 pm
- Location: San Antonio, Texas
- Motorcycle: 2005 Honda GL1800
Re: Clutch Master Cylinder Bad?
Just order a rebuild kit. At the Honda School we had to take them apart and put them back together and it is a really simple job. Clean the orfices, put new seals in and piston cleaned and everything back together. Fill with brake fluid and bleed and off you go.
It ain't the destination but the getting there. You are not lost until you run out of gas.
- AZgl1800
- Posts: 2932
- Joined: Thu Oct 30, 2008 2:46 pm
- Location: Lake Oologah Indian Territory USA
- Motorcycle: 2009 Piaggio MP3 250cc https://imgur.com/foGDjgv
'02 GL1800 lives in Dawsonville, GA now.
My son is going to enjoy it for many years to come.
Re: Clutch Master Cylinder Bad?
I just did that to mine a couple days ago.
I replaced all of the rubber parts including the diaphragm under the top cover.
I also bought a new spring, just in case the old one "might be broken?" or just weak.
the total cost was very small... gave me piece of mind.
did the master and slave cylinders.
works good now
I replaced all of the rubber parts including the diaphragm under the top cover.
I also bought a new spring, just in case the old one "might be broken?" or just weak.
the total cost was very small... gave me piece of mind.
did the master and slave cylinders.
works good now
- Asphaltmaniac
- Posts: 393
- Joined: Wed Oct 11, 2017 11:57 am
- Location: Sparks Nevada
- Motorcycle: 1977 Honda 550K. Sold.
1986 1200 Aspencade. Purchased as a non current brand new in the box 1988. Sold.
Black 2006 1800 Goldwing.
2017 BMW 1200 GS Adventure...
Re: Clutch Master Cylinder Bad?
I will add to this chorus...I did mine as well. Rebuild it, its easy.
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- Posts: 9
- Joined: Thu Jan 15, 2015 11:37 am
- Location: Apple Creek, OH
- Motorcycle: 2003 GL1800
Re: Clutch Master Cylinder Bad?
Thanks everyone! Rebuild parts are ordered.
- Asphaltmaniac
- Posts: 393
- Joined: Wed Oct 11, 2017 11:57 am
- Location: Sparks Nevada
- Motorcycle: 1977 Honda 550K. Sold.
1986 1200 Aspencade. Purchased as a non current brand new in the box 1988. Sold.
Black 2006 1800 Goldwing.
2017 BMW 1200 GS Adventure...
Re: Clutch Master Cylinder Bad?
You may find that the bushing on the clutch lever is worn as well. If you go to bike bandit and look up your clutch assembly its part #2.
$11 bucks or so from Honda.
$11 bucks or so from Honda.
- keithg64
- Posts: 796
- Joined: Thu May 21, 2009 9:47 pm
- Location: Geneseo, IL
- Motorcycle: 2007 Gl1800HPNA Blue
2000 GL1500 Pearl Coranado Blue -sold
Re: Clutch Master Cylinder Bad?
Where did you guys get your kits from ? Did you buy oem or aftermarket ?
It's not what you buy, it's what you build.
- Asphaltmaniac
- Posts: 393
- Joined: Wed Oct 11, 2017 11:57 am
- Location: Sparks Nevada
- Motorcycle: 1977 Honda 550K. Sold.
1986 1200 Aspencade. Purchased as a non current brand new in the box 1988. Sold.
Black 2006 1800 Goldwing.
2017 BMW 1200 GS Adventure...